Custom Bucket Hat — Tulle with Dye-Sublimation Printing
We supply bucket hat to brands, retailers, uniform and promotional programmes, made in Tulle with dye-sublimation printing for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is UPF rating where it is sold as sun protection — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: a supplier who disappears once the deposit is paid, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Bucket Hat |
|---|---|
| Brim | 7 cm brim |
| Type | packable bucket hat |
| Material | Tulle |
| Construction / finish | Dye-Sublimation Printing |
| Colour options | 16 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 1000 pieces per style |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | GSO conformity with Arabic labelling; EN 71 part 3 for decorative components |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- UV Printing — available on Tulle, quoted per position and per colour.
- Moisture-Wicking Finish — available on Tulle, quoted per position and per colour.
- Jacquard Knit — available on Tulle, quoted per position and per colour.
- Fringe Finish — available on Tulle, quoted per position and per colour.
- Offset Printing — available on Tulle, quoted per position and per colour.
- Ultrasonic Welding — available on Tulle, quoted per position and per colour.
- Laser Engraving — available on Tulle, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Tulle
- Shape sample with dye-sublimation printing applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same UPF rating where it is sold as sun protection.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
Start your bucket hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
