Custom Trucker Hat — Polycarbonate with Chenille Patch
We supply trucker hat to brands, retailers, uniform and promotional programmes, made in Polycarbonate with chenille patch for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is mesh breathability and hand feel — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Trucker Hat |
|---|---|
| Panels | structured front |
| Back | mesh back |
| Material | Polycarbonate |
| Construction / finish | Chenille Patch |
| Colour options | 16 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 3000 pieces per style |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | REACH and GPSR documentation; CPSIA lead and phthalate testing |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Screen Printing — available on Polycarbonate, quoted per position and per colour.
- Quilted Lining — available on Polycarbonate, quoted per position and per colour.
- Chenille Patch — available on Polycarbonate, quoted per position and per colour.
- Overlocked Edge — available on Polycarbonate, quoted per position and per colour.
- Wire Brim — available on Polycarbonate, quoted per position and per colour.
- Felt Blocking — available on Polycarbonate, quoted per position and per colour.
- Elastic Sweatband — available on Polycarbonate, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Polycarbonate
- Shape sample with chenille patch applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same mesh breathability and hand feel.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Which compliance documents do you provide?
We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
How long does sampling take?
A first sample takes 12 working days, and each revision about 5 days.
Start your trucker hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
