Custom Bucket Hat — Melton Wool with Paint Spray
We supply bucket hat to brands, retailers, uniform and promotional programmes, made in Melton Wool with paint spray for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is packability without a permanent crease — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Bucket Hat |
|---|---|
| Brim | 6 cm brim |
| Type | reversible bucket hat |
| Material | Melton Wool |
| Construction / finish | Paint Spray |
| Colour options | 24 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 500 pieces per style |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | SNI or SIRIM documentation per destination; colour fastness to washing, rubbing and light |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Rope Trim — available on Melton Wool, quoted per position and per colour.
- Embroidery — available on Melton Wool, quoted per position and per colour.
- Knitted Structure — available on Melton Wool, quoted per position and per colour.
- Fringe Finish — available on Melton Wool, quoted per position and per colour.
- Metal Eyelet — available on Melton Wool, quoted per position and per colour.
- Woven Patch — available on Melton Wool, quoted per position and per colour.
- Ultrasonic Welding — available on Melton Wool, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Melton Wool
- Shape sample with paint spray applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same packability without a permanent crease.
FAQ
Which compliance documents do you provide?
We prepare colour fastness to washing, rubbing and light and the supporting test reports for the destination market.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your bucket hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
