Custom Ivy Cap — Lambswool Yarn with Ultrasonic Welding
We supply ivy cap to brands, retailers, uniform and promotional programmes, made in Lambswool Yarn with ultrasonic welding for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is panel symmetry on an eight-piece crown — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Ivy Cap |
|---|---|
| Size | XL / 61 cm |
| Type | Gatsby style cap |
| Material | Lambswool Yarn |
| Construction / finish | Ultrasonic Welding |
| Colour options | 24 shades, Pantone matched |
| Packing | gift box |
| MOQ | 2000 pieces per style |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; salt spray test for metal finishes |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Knitted Structure — available on Lambswool Yarn, quoted per position and per colour.
- Flat Brim — available on Lambswool Yarn, quoted per position and per colour.
- Anti-Rust Treatment — available on Lambswool Yarn, quoted per position and per colour.
- Straw Weaving — available on Lambswool Yarn, quoted per position and per colour.
- Anti-UV Finish — available on Lambswool Yarn, quoted per position and per colour.
- Packable Crushable Finish — available on Lambswool Yarn, quoted per position and per colour.
- Quilted Lining — available on Lambswool Yarn, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Lambswool Yarn
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same panel symmetry on an eight-piece crown.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How long does sampling take?
A first sample takes 12 working days, and each revision about 4 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your ivy cap programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
