Custom Bucket Hat — Horn with Leather Patch
We supply bucket hat to brands, retailers, uniform and promotional programmes, made in Horn with leather patch for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is packability without a permanent crease — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Bucket Hat |
|---|---|
| Brim | 8 cm wide brim |
| Type | fleece-lined bucket hat |
| Material | Horn |
| Construction / finish | Leather Patch |
| Colour options | 24 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 300 pieces per style |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; azo dye-free declaration |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Sandwich Brim — available on Horn, quoted per position and per colour.
- Overlocked Edge — available on Horn, quoted per position and per colour.
- Embroidery — available on Horn, quoted per position and per colour.
- Beaded Detail — available on Horn, quoted per position and per colour.
- Piece Dyeing — available on Horn, quoted per position and per colour.
- Screen Printing — available on Horn, quoted per position and per colour.
- Crochet — available on Horn, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Horn
- Shape sample with leather patch applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same packability without a permanent crease.
FAQ
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How long does sampling take?
A first sample takes 7 working days, and each revision about 5 days.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your bucket hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
