Custom Bucket Hat — Cotton Twill with Cable Knit
We supply bucket hat to brands, retailers, uniform and promotional programmes, made in Cotton Twill with cable knit for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is brim stiffness, because a limp brim loses the whole silhouette — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification
| Product | Bucket Hat |
|---|---|
| Brim | 6 cm brim |
| Type | boonie bucket hat |
| Material | Cotton Twill |
| Construction / finish | Cable Knit |
| Colour options | 8 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 3000 pieces per style |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | SNI or SIRIM documentation per destination; salt spray test for metal finishes |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Epoxy Dome — available on Cotton Twill, quoted per position and per colour.
- Sandwich Brim — available on Cotton Twill, quoted per position and per colour.
- Stamping — available on Cotton Twill, quoted per position and per colour.
- Hard Enamel Fill — available on Cotton Twill, quoted per position and per colour.
- Edge Binding — available on Cotton Twill, quoted per position and per colour.
- Injection Moulding — available on Cotton Twill, quoted per position and per colour.
- Distressed Wash — available on Cotton Twill, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cotton Twill
- Shape sample with cable knit applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim stiffness.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your bucket hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.




