Custom Ivy Cap — Shell with Die-Casting
We supply ivy cap to brands, retailers, uniform and promotional programmes, made in Shell with die-casting for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is stitched brim with the right amount of give — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Ivy Cap |
|---|---|
| Size | S / 55 cm |
| Type | newsboy cap |
| Material | Shell |
| Construction / finish | Die-Casting |
| Colour options | 6 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 3000 pieces per style |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | GSO conformity with Arabic labelling; EN 71 part 3 for decorative components |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Distressed Wash — available on Shell, quoted per position and per colour.
- Soft Enamel Fill — available on Shell, quoted per position and per colour.
- Sequin Stitching — available on Shell, quoted per position and per colour.
- Moisture-Wicking Finish — available on Shell, quoted per position and per colour.
- Tassel Finish — available on Shell, quoted per position and per colour.
- Curved Brim — available on Shell, quoted per position and per colour.
- Reflective Piping — available on Shell, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Shell
- Shape sample with die-casting applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same stitched brim with the right amount of give.
FAQ
Which compliance documents do you provide?
We prepare EN 71 part 3 for decorative components and the supporting test reports for the destination market.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How long does sampling take?
A first sample takes 12 working days, and each revision about 5 days.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your ivy cap programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
