Custom Ivy Cap — Horn with Water-Repellent Finish
We supply ivy cap to brands, retailers, uniform and promotional programmes, made in Horn with water-repellent finish for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is panel symmetry on an eight-piece crown — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or colour drift between the approved sample and the bulk trim. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.

Specification
| Product | Ivy Cap |
|---|---|
| Size | S / 55 cm |
| Type | eight-panel cap |
| Material | Horn |
| Construction / finish | Water-Repellent Finish |
| Colour options | 12 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 2000 pieces per style |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 15-55 days after approval |
| Compliance | UKCA and REACH documentation; GRS recycled content claim |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Pantone Colour Matching — available on Horn, quoted per position and per colour.
- Elastic Sweatband — available on Horn, quoted per position and per colour.
- Rubber Coating — available on Horn, quoted per position and per colour.
- Fringe Finish — available on Horn, quoted per position and per colour.
- Soft Enamel Fill — available on Horn, quoted per position and per colour.
- Mercerised Finish — available on Horn, quoted per position and per colour.
- Metal Buckle Strap — available on Horn, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Horn
- Shape sample with water-repellent finish applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same panel symmetry on an eight-piece crown.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your ivy cap programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.



