Custom Bucket Hat — Sherpa Fleece with Water-Repellent Finish
We supply bucket hat to brands, retailers, uniform and promotional programmes, made in Sherpa Fleece with water-repellent finish for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is packability without a permanent crease — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: shade variation within one carton, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification
| Product | Bucket Hat |
|---|---|
| Brim | 5 cm brim |
| Type | reversible bucket hat |
| Material | Sherpa Fleece |
| Construction / finish | Water-Repellent Finish |
| Colour options | 12 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 1000 pieces per style |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | REACH and GPSR documentation; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Packable Crushable Finish — available on Sherpa Fleece, quoted per position and per colour.
- Stamping — available on Sherpa Fleece, quoted per position and per colour.
- Distressed Wash — available on Sherpa Fleece, quoted per position and per colour.
- Waffle Knit — available on Sherpa Fleece, quoted per position and per colour.
- Unstructured Crown — available on Sherpa Fleece, quoted per position and per colour.
- Rubber Coating — available on Sherpa Fleece, quoted per position and per colour.
- Laser Engraving — available on Sherpa Fleece, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Sherpa Fleece
- Shape sample with water-repellent finish applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same packability without a permanent crease.
FAQ
How long does sampling take?
A first sample takes 7 working days, and each revision about 3 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
Start your bucket hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.




