Custom Trucker Hat — Acrylic with Digital Printing
We supply trucker hat to brands, retailers, uniform and promotional programmes, made in Acrylic with digital printing for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is mesh breathability and hand feel — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification
| Product | Trucker Hat |
|---|---|
| Panels | structured front |
| Back | mesh back |
| Material | Acrylic |
| Construction / finish | Digital Printing |
| Colour options | 12 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 2000 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | REACH and GPSR documentation; CPSIA lead and phthalate testing |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Fleece Lining — available on Acrylic, quoted per position and per colour.
- Pigment Dye — available on Acrylic, quoted per position and per colour.
- 3D Puff Embroidery — available on Acrylic, quoted per position and per colour.
- Ultrasonic Welding — available on Acrylic, quoted per position and per colour.
- Powder Coating — available on Acrylic, quoted per position and per colour.
- Steam Blocking — available on Acrylic, quoted per position and per colour.
- Contrast Piping — available on Acrylic, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Acrylic
- Shape sample with digital printing applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same mesh breathability and hand feel.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How long does sampling take?
A first sample takes 10 working days, and each revision about 3 days.
Start your trucker hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.




