Custom Trucker Hat in Polar Fleece with Soft Enamel Fill for Bridal and Eveningwear Studios

Custom Trucker Hat — Polar Fleece with Soft Enamel Fill

We supply trucker hat to brands, retailers, uniform and promotional programmes, made in Polar Fleece with soft enamel fill for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is mesh breathability and hand feel — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.

The failures here are predictable: packing that arrives mixed and unusable on the line, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Rhinestone Setting — available on Polar Fleece, quoted per position and per colour.
• Dye-Sublimation Printing — available on Polar Fleece, quoted per position and per colour.
• Fleece Lining — available on Polar Fleece, quoted per position and per colour.
• Steam Blocking — available on Polar Fleece, quoted per position and per colour.
• Stamping — available on Polar Fleece, quoted per position and per colour.
• Felt Blocking — available on Polar Fleece, quoted per position and per colour.
• Unstructured Crown — available on Polar Fleece, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Polar Fleece
3. Shape sample with soft enamel fill applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same mesh breathability and hand feel.

FAQ

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

How long does sampling take?

A first sample takes 12 working days, and each revision about 5 days.

Which compliance documents do you provide?

We prepare REACH nickel-release test for metal findings and the supporting test reports for the destination market.

What is the minimum order?

Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.

Start your trucker hat programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.