Custom Bucket Hat — Cotton with Felt Blocking
We supply bucket hat to brands, retailers, uniform and promotional programmes, made in Cotton with felt blocking for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is UPF rating where it is sold as sun protection — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Bucket Hat |
|---|---|
| Brim | 6 cm brim |
| Type | fleece-lined bucket hat |
| Material | Cotton |
| Construction / finish | Felt Blocking |
| Colour options | 6 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 2000 pieces per style |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | GSO conformity with Arabic labelling; CPSIA lead and phthalate testing |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Embossing — available on Cotton, quoted per position and per colour.
- Rope Trim — available on Cotton, quoted per position and per colour.
- Powder Coating — available on Cotton, quoted per position and per colour.
- Ultrasonic Welding — available on Cotton, quoted per position and per colour.
- Felt Blocking — available on Cotton, quoted per position and per colour.
- Enzyme Wash — available on Cotton, quoted per position and per colour.
- Cable Knit — available on Cotton, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cotton
- Shape sample with felt blocking applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same UPF rating where it is sold as sun protection.
FAQ
Which compliance documents do you provide?
We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How long does sampling take?
A first sample takes 10 working days, and each revision about 4 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your bucket hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
