Custom Bucket Hat — Bone with Yarn Dyeing
We supply bucket hat to brands, retailers, uniform and promotional programmes, made in Bone with yarn dyeing for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is packability without a permanent crease — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: a supplier who disappears once the deposit is paid, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Bucket Hat |
|---|---|
| Brim | 8 cm wide brim |
| Type | cotton bucket hat |
| Material | Bone |
| Construction / finish | Yarn Dyeing |
| Colour options | 24 shades, Pantone matched |
| Packing | gift box |
| MOQ | 3000 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | UKCA and REACH documentation; GRS recycled content claim |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Mercerised Finish — available on Bone, quoted per position and per colour.
- Crochet — available on Bone, quoted per position and per colour.
- Curved Brim — available on Bone, quoted per position and per colour.
- 3D Puff Embroidery — available on Bone, quoted per position and per colour.
- Wire Brim — available on Bone, quoted per position and per colour.
- Hard Enamel Fill — available on Bone, quoted per position and per colour.
- Braided Weave — available on Bone, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Bone
- Shape sample with yarn dyeing applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same packability without a permanent crease.
FAQ
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Which compliance documents do you provide?
We prepare GRS recycled content claim and the supporting test reports for the destination market.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your bucket hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
