Custom Bucket Hat — Cork with Flat Embroidery
We supply bucket hat to brands, retailers, uniform and promotional programmes, made in Cork with flat embroidery for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is packability without a permanent crease — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Bucket Hat |
|---|---|
| Brim | 5 cm brim |
| Type | boonie bucket hat |
| Material | Cork |
| Construction / finish | Flat Embroidery |
| Colour options | 12 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 2000 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | SNI or SIRIM documentation per destination; GRS recycled content claim |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Fleece Lining — available on Cork, quoted per position and per colour.
- Felt Blocking — available on Cork, quoted per position and per colour.
- Paint Spray — available on Cork, quoted per position and per colour.
- Intarsia Knit — available on Cork, quoted per position and per colour.
- Embroidered Patch — available on Cork, quoted per position and per colour.
- Injection Moulding — available on Cork, quoted per position and per colour.
- Placement Print — available on Cork, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cork
- Shape sample with flat embroidery applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same packability without a permanent crease.
FAQ
Which compliance documents do you provide?
We prepare GRS recycled content claim and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How long does sampling take?
A first sample takes 10 working days, and each revision about 5 days.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Start your bucket hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
