Custom Visor — Toyo Straw with Woven Patch
We supply visor to brands, retailers, uniform and promotional programmes, made in Toyo Straw with woven patch for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is brim shade coverage without blocking peripheral vision — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Visor |
|---|---|
| Brim | 8 cm brim |
| Type | sports visor |
| Material | Toyo Straw |
| Construction / finish | Woven Patch |
| Colour options | 16 shades, Pantone matched |
| Packing | gift box |
| MOQ | 500 pieces per style |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | REACH and GPSR documentation; GRS recycled content claim |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Quilted Lining — available on Toyo Straw, quoted per position and per colour.
- Pigment Dye — available on Toyo Straw, quoted per position and per colour.
- Offset Printing — available on Toyo Straw, quoted per position and per colour.
- Packable Crushable Finish — available on Toyo Straw, quoted per position and per colour.
- All-Over Print — available on Toyo Straw, quoted per position and per colour.
- UV Printing — available on Toyo Straw, quoted per position and per colour.
- Anti-Pilling Finish — available on Toyo Straw, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Toyo Straw
- Shape sample with woven patch applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim shade coverage without blocking peripheral vision.
FAQ
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
How long does sampling take?
A first sample takes 14 working days, and each revision about 5 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your visor programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
