Custom Visor — Sherpa Fleece with Injection Moulding
We supply visor to brands, retailers, uniform and promotional programmes, made in Sherpa Fleece with injection moulding for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is fold line durability on a packable visor — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Visor |
|---|---|
| Brim | 8 cm brim |
| Type | foldable visor |
| Material | Sherpa Fleece |
| Construction / finish | Injection Moulding |
| Colour options | 16 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 300 pieces per style |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | UKCA and REACH documentation; azo dye-free declaration |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Reflective Piping — available on Sherpa Fleece, quoted per position and per colour.
- Soft Enamel Fill — available on Sherpa Fleece, quoted per position and per colour.
- Pantone Colour Matching — available on Sherpa Fleece, quoted per position and per colour.
- Structured Front Panel — available on Sherpa Fleece, quoted per position and per colour.
- All-Over Print — available on Sherpa Fleece, quoted per position and per colour.
- Die-Casting — available on Sherpa Fleece, quoted per position and per colour.
- Shapeable Edge — available on Sherpa Fleece, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Sherpa Fleece
- Shape sample with injection moulding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same fold line durability on a packable visor.
FAQ
How long does sampling take?
A first sample takes 12 working days, and each revision about 3 days.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
Start your visor programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
