Custom Visor — Toyo Straw with Unstructured Crown
We supply visor to brands, retailers, uniform and promotional programmes, made in Toyo Straw with unstructured crown for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is brim shade coverage without blocking peripheral vision — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Visor |
|---|---|
| Brim | 10 cm brim |
| Type | terry visor |
| Material | Toyo Straw |
| Construction / finish | Unstructured Crown |
| Colour options | 16 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 300 pieces per style |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 15-55 days after approval |
| Compliance | GB 18401 safety classification with GB/T 29862 fibre labelling; salt spray test for metal finishes |
| Ship to | Shanghai or Shenzhen (Mainland China) |
What buyers can customise
- Anti-UV Finish — available on Toyo Straw, quoted per position and per colour.
- Rubber Coating — available on Toyo Straw, quoted per position and per colour.
- Edge Binding — available on Toyo Straw, quoted per position and per colour.
- Enzyme Wash — available on Toyo Straw, quoted per position and per colour.
- Debossing — available on Toyo Straw, quoted per position and per colour.
- Chenille Patch — available on Toyo Straw, quoted per position and per colour.
- Steam Blocking — available on Toyo Straw, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Toyo Straw
- Shape sample with unstructured crown applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Shanghai or Shenzhen with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim shade coverage without blocking peripheral vision.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
How long does sampling take?
A first sample takes 7 working days, and each revision about 5 days.
Start your visor programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
