Custom Visor — Felt with Injection Moulding
We supply visor to brands, retailers, uniform and promotional programmes, made in Felt with injection moulding for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is brim shade coverage without blocking peripheral vision — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Visor |
|---|---|
| Brim | 8 cm brim |
| Type | sports visor |
| Material | Felt |
| Construction / finish | Injection Moulding |
| Colour options | 12 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 300 pieces per style |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | REACH and GPSR documentation; colour fastness to washing, rubbing and light |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Powder Coating — available on Felt, quoted per position and per colour.
- Fleece Lining — available on Felt, quoted per position and per colour.
- Anti-Pilling Finish — available on Felt, quoted per position and per colour.
- Anti-Rust Treatment — available on Felt, quoted per position and per colour.
- Reflective Piping — available on Felt, quoted per position and per colour.
- UV Printing — available on Felt, quoted per position and per colour.
- Leather Patch — available on Felt, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Felt
- Shape sample with injection moulding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim shade coverage without blocking peripheral vision.
FAQ
Which compliance documents do you provide?
We prepare colour fastness to washing, rubbing and light and the supporting test reports for the destination market.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your visor programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
