Custom Visor — Wool Felt with Pantone Colour Matching
We supply visor to brands, retailers, uniform and promotional programmes, made in Wool Felt with pantone colour matching for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is sweatband that actually absorbs at the brow — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.

Specification
| Product | Visor |
|---|---|
| Brim | foldable brim |
| Type | terry visor |
| Material | Wool Felt |
| Construction / finish | Pantone Colour Matching |
| Colour options | 16 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 500 pieces per style |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; GRS recycled content claim |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Shapeable Edge — available on Wool Felt, quoted per position and per colour.
- Powder Coating — available on Wool Felt, quoted per position and per colour.
- Flat Brim — available on Wool Felt, quoted per position and per colour.
- Anti-Pilling Finish — available on Wool Felt, quoted per position and per colour.
- Elastic Sweatband — available on Wool Felt, quoted per position and per colour.
- Sewn Edge — available on Wool Felt, quoted per position and per colour.
- Leather Patch — available on Wool Felt, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Wool Felt
- Shape sample with pantone colour matching applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same sweatband that actually absorbs at the brow.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your visor programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.







