Custom Camp Cap — Linen with Ultrasonic Welding
We supply camp cap to brands, retailers, uniform and promotional programmes, made in Linen with ultrasonic welding for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is fabric weight against breathability in summer use — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Camp Cap |
|---|---|
| Panels | 5-panel camp |
| Type | packable camp cap |
| Material | Linen |
| Construction / finish | Ultrasonic Welding |
| Colour options | 8 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 3000 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Paint Spray — available on Linen, quoted per position and per colour.
- Dye-Sublimation Printing — available on Linen, quoted per position and per colour.
- Anti-Rust Treatment — available on Linen, quoted per position and per colour.
- Powder Coating — available on Linen, quoted per position and per colour.
- Laser Engraving — available on Linen, quoted per position and per colour.
- Sewn Edge — available on Linen, quoted per position and per colour.
- Metal Eyelet — available on Linen, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Linen
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same fabric weight against breathability in summer use.
FAQ
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Start your camp cap programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
