Custom Visor in Pressed Wool Felt with Structured Front Panel for E-commerce and Small-Batch Brands

Custom Visor — Pressed Wool Felt with Structured Front Panel

We supply visor to brands, retailers, uniform and promotional programmes, made in Pressed Wool Felt with structured front panel for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is brim shade coverage without blocking peripheral vision — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.

The failures here are predictable: unclear responsibility when a defect shows up after washing, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Moisture-Wicking Finish — available on Pressed Wool Felt, quoted per position and per colour.
• Powder Coating — available on Pressed Wool Felt, quoted per position and per colour.
• Chenille Patch — available on Pressed Wool Felt, quoted per position and per colour.
• Rope Trim — available on Pressed Wool Felt, quoted per position and per colour.
• Curved Brim — available on Pressed Wool Felt, quoted per position and per colour.
• Metal Buckle Strap — available on Pressed Wool Felt, quoted per position and per colour.
• UV Printing — available on Pressed Wool Felt, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Pressed Wool Felt
3. Shape sample with structured front panel applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim shade coverage without blocking peripheral vision.

FAQ

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

How long does sampling take?

A first sample takes 14 working days, and each revision about 4 days.

Start your visor programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.