Custom Visor — Coral Fleece with Ultrasonic Welding
We supply visor to brands, retailers, uniform and promotional programmes, made in Coral Fleece with ultrasonic welding for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is sweatband that actually absorbs at the brow — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Visor |
|---|---|
| Brim | 10 cm brim |
| Type | sun visor |
| Material | Coral Fleece |
| Construction / finish | Ultrasonic Welding |
| Colour options | 8 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 500 pieces per style |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | REACH and GPSR documentation; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Unstructured Crown — available on Coral Fleece, quoted per position and per colour.
- Fleece Lining — available on Coral Fleece, quoted per position and per colour.
- Sequin Stitching — available on Coral Fleece, quoted per position and per colour.
- Sandwich Brim — available on Coral Fleece, quoted per position and per colour.
- Tassel Finish — available on Coral Fleece, quoted per position and per colour.
- Structured Front Panel — available on Coral Fleece, quoted per position and per colour.
- Ultrasonic Welding — available on Coral Fleece, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Coral Fleece
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same sweatband that actually absorbs at the brow.
FAQ
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
Start your visor programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
