Custom Camp Cap in Quilted Padding with Dye-Sublimation Printing for Denim and Workwear Programmes

Custom Camp Cap — Quilted Padding with Dye-Sublimation Printing

We supply camp cap to brands, retailers, uniform and promotional programmes, made in Quilted Padding with dye-sublimation printing for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is fabric weight against breathability in summer use — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.

The failures here are predictable: colour drift between the approved sample and the bulk trim, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Fleece Lining — available on Quilted Padding, quoted per position and per colour.
• Screen Printing — available on Quilted Padding, quoted per position and per colour.
• Sublimation Printing — available on Quilted Padding, quoted per position and per colour.
• Overlocked Edge — available on Quilted Padding, quoted per position and per colour.
• Placement Print — available on Quilted Padding, quoted per position and per colour.
• Injection Moulding — available on Quilted Padding, quoted per position and per colour.
• All-Over Print — available on Quilted Padding, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Quilted Padding
3. Shape sample with dye-sublimation printing applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same fabric weight against breathability in summer use.

FAQ

How long does sampling take?

A first sample takes 14 working days, and each revision about 3 days.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

What is the minimum order?

Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.

Start your camp cap programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.