Bohemian Cotton Golf Cap in Crochet with Mother-of-Pearl Buttons
Source:Cotton Golf Cap /
Time:2026-09-30
Bohemian Cotton Golf Cap in Crochet with Mother-of-Pearl Buttons
A Film Production House approached us to develop a bohemian cotton golf cap around a single idea: mother-of-pearl buttons, executed in crochet. The capsule was destined for Australia and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- The sample did not match the runway reference
- The previous factory could not hold consistency across sizes
What we specified
| Product | Bohemian Cotton Golf Cap |
|---|---|
| Client type | A Film Production House |
| Market | Australia |
| Order volume | 240 pieces across 3 colourways |
| Base material | Crochet |
| Signature detail | Mother-of-Pearl Buttons |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Crochet was confirmed with lab dips and a hand-feel approval before grading.
- The cotton golf cap was prototyped on the fit model, then revised twice before pre-production.
- Mother-of-Pearl Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 240 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Film Production House launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
