Elevated Cotton Golf Cap in Tencel with Bow Detail
Source:Cotton Golf Cap /
Time:2026-09-30
Elevated Cotton Golf Cap in Tencel with Bow Detail
A Private Clinic approached us to develop a elevated cotton golf cap around a single idea: bow detail, executed in tencel. The capsule was destined for Belgium and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point
What we specified
| Product | Elevated Cotton Golf Cap |
|---|---|
| Client type | A Private Clinic |
| Market | Belgium |
| Order volume | 400 pieces across 5 colourways |
| Base material | Tencel |
| Signature detail | Bow Detail |
| Size range | 0-14 |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tencel was confirmed with lab dips and a hand-feel approval before grading.
- The cotton golf cap was prototyped on the fit model, then revised twice before pre-production.
- Bow Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 400 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Private Clinic launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
