Romantic Custom Family Sweatshirts in Merino Wool with Padded Shoulder

Romantic Custom Family Sweatshirts in Merino Wool with Padded Shoulder

An Airline Catering Team approached us to develop a romantic custom family sweatshirts around a single idea: padded shoulder, executed in merino wool. The capsule was destined for Chile and needed romantic finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• Decoration durability failed after two washes
• Unit costs were too high for a boutique price point

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
3. The custom family sweatshirts was prototyped on the fit model, then revised twice before pre-production.
4. Padded Shoulder was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 900 pieces delivered inside the 10-week window.
• Unit cost held within 1.5% of the approved quotation.
• The an Airline Catering Team launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.