Designer Embroidered Girls Denim in Velvet with Crystal Embellishment
Designer Embroidered Girls Denim in Velvet with Crystal Embellishment
A Cycling Team approached us to develop a designer embroidered girls denim around a single idea: crystal embellishment, executed in velvet. The capsule was destined for Germany and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Unit costs were too high for a boutique price point
- Delivery missed the collection launch window

What we specified
| Product | Designer Embroidered Girls Denim |
|---|---|
| Client type | A Cycling Team |
| Market | Germany |
| Order volume | 900 pieces across 2 colourways |
| Base material | Velvet |
| Signature detail | Crystal Embellishment |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Velvet was confirmed with lab dips and a hand-feel approval before grading.
- The embroidered girls denim was prototyped on the fit model, then revised twice before pre-production.
- Crystal Embellishment was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Cycling Team launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



