Editorial Grey Baseball Cap in Velvet with Padded Shoulder
Editorial Grey Baseball Cap in Velvet with Padded Shoulder
A Military Supply Unit approached us to develop a editorial grey baseball cap around a single idea: padded shoulder, executed in velvet. The capsule was destined for Taiwan and needed editorial finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Delivery missed the collection launch window
- Fabric hand feel changed between production runs

What we specified
| Product | Editorial Grey Baseball Cap |
|---|---|
| Client type | A Military Supply Unit |
| Market | Taiwan |
| Order volume | 400 pieces across 3 colourways |
| Base material | Velvet |
| Signature detail | Padded Shoulder |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Velvet was confirmed with lab dips and a hand-feel approval before grading.
- The grey baseball cap was prototyped on the fit model, then revised twice before pre-production.
- Padded Shoulder was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Military Supply Unit launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



