Designer Jeans Sports Jacket in Metallic Thread with Open Back
Designer Jeans Sports Jacket in Metallic Thread with Open Back
A Security Company approached us to develop a designer jeans sports jacket around a single idea: open back, executed in metallic thread. The capsule was destined for Taiwan and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window
- Decoration durability failed after two washes

What we specified
| Product | Designer Jeans Sports Jacket |
|---|---|
| Client type | A Security Company |
| Market | Taiwan |
| Order volume | 1,500 pieces across 4 colourways |
| Base material | Metallic Thread |
| Signature detail | Open Back |
| Size range | XS-XL |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
- The jeans sports jacket was prototyped on the fit model, then revised twice before pre-production.
- Open Back was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 12-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Security Company launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



