Chic Kids Gym Fitness Set in Velvet with Bow Detail
Chic Kids Gym Fitness Set in Velvet with Bow Detail
A Surf School approached us to develop a chic kids gym fitness set around a single idea: bow detail, executed in velvet. The capsule was destined for Canada and needed chic finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Unit costs were too high for a boutique price point
- Fabric hand feel changed between production runs

What we specified
| Product | Chic Kids Gym Fitness Set |
|---|---|
| Client type | A Surf School |
| Market | Canada |
| Order volume | 240 pieces across 5 colourways |
| Base material | Velvet |
| Signature detail | Bow Detail |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Velvet was confirmed with lab dips and a hand-feel approval before grading.
- The kids gym fitness set was prototyped on the fit model, then revised twice before pre-production.
- Bow Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 240 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Surf School launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



