Modern Plus Size Beach Dresses in boucle with Gathered Sleeves
Modern Plus Size Beach Dresses in boucle with Gathered Sleeves
An Independent Boutique Brand approached us to develop a modern plus size beach dresses around a single idea: gathered sleeves, executed in boucle. The capsule was destined for Spain and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point
- Decoration durability failed after two washes

What we specified
| Product | Modern Plus Size Beach Dresses |
|---|---|
| Client type | An Independent Boutique Brand |
| Market | Spain |
| Order volume | 1,500 pieces across 4 colourways |
| Base material | boucle |
| Signature detail | Gathered Sleeves |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The plus size beach dresses was prototyped on the fit model, then revised twice before pre-production.
- Gathered Sleeves was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 12-week window.
- Unit cost held within 2.0% of the approved quotation.
- The an Independent Boutique Brand launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



