Capsule Plus Size Competition Swimsuits in Suede with Delicate Pleating

Capsule Plus Size Competition Swimsuits in Suede with Delicate Pleating

A Professional Sports Club approached us to develop a capsule plus size competition swimsuits around a single idea: delicate pleating, executed in suede. The capsule was destined for Indonesia and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• Fabric hand feel changed between production runs
• Delivery missed the collection launch window

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Suede was confirmed with lab dips and a hand-feel approval before grading.
3. The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
4. Delicate Pleating was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 1,500 pieces delivered inside the 8-week window.
• Unit cost held within 3.0% of the approved quotation.
• The a Professional Sports Club launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.