Bohemian Plus Size Competition Swimsuits in Cupro with Cut-Out Detail
Bohemian Plus Size Competition Swimsuits in Cupro with Cut-Out Detail
A Ski Resort approached us to develop a bohemian plus size competition swimsuits around a single idea: cut-out detail, executed in cupro. The capsule was destined for China and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- The sample did not match the runway reference
- The previous factory could not hold consistency across sizes

What we specified
| Product | Bohemian Plus Size Competition Swimsuits |
|---|---|
| Client type | A Ski Resort |
| Market | China |
| Order volume | 400 pieces across 3 colourways |
| Base material | Cupro |
| Signature detail | Cut-Out Detail |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Cupro was confirmed with lab dips and a hand-feel approval before grading.
- The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
- Cut-Out Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 6-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Ski Resort launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



