Bohemian Protective Clothing Factory Dress With Ppe in Tencel with High-Low Hem

Bohemian Protective Clothing Factory Dress With Ppe in Tencel with High-Low Hem

A National Retail Chain approached us to develop a bohemian protective clothing factory dress with ppe around a single idea: high-low hem, executed in tencel. The capsule was destined for Brazil and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• The sample did not match the runway reference
• Delivery missed the collection launch window

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Tencel was confirmed with lab dips and a hand-feel approval before grading.
3. The protective clothing factory dress with ppe was prototyped on the fit model, then revised twice before pre-production.
4. High-Low Hem was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 400 pieces delivered inside the 12-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a National Retail Chain launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.