Statement Silk Bonnet in Ribbed Jersey with Bow Detail
Statement Silk Bonnet in Ribbed Jersey with Bow Detail
A Maternity Wear Brand approached us to develop a statement silk bonnet around a single idea: bow detail, executed in ribbed jersey. The capsule was destined for Nigeria and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Delivery missed the collection launch window
- Fabric hand feel changed between production runs

What we specified
| Product | Statement Silk Bonnet |
|---|---|
| Client type | A Maternity Wear Brand |
| Market | Nigeria |
| Order volume | 400 pieces across 3 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Bow Detail |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The silk bonnet was prototyped on the fit model, then revised twice before pre-production.
- Bow Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 10-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Maternity Wear Brand launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
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