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Chic Uv Protection Cycling Hat in Ribbed Jersey with Raw-Edge Detailing

Source:Uv Protection Cycling Hat / Time:2026-09-30

Chic Uv Protection Cycling Hat in Ribbed Jersey with Raw-Edge Detailing

A Pet Grooming Franchise approached us to develop a chic uv protection cycling hat around a single idea: raw-edge detailing, executed in ribbed jersey. The capsule was destined for Austria and needed chic finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Unit costs were too high for a boutique price point
  • Decoration durability failed after two washes
  • The sample did not match the runway reference

chic uv protection cycling hat case study

What we specified

ProductChic Uv Protection Cycling Hat
Client typeA Pet Grooming Franchise
MarketAustria
Order volume900 pieces across 5 colourways
Base materialRibbed Jersey
Signature detailRaw-Edge Detailing
Size rangeCustom grading
Sampling rounds3
Delivery window8 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
  3. The uv protection cycling hat was prototyped on the fit model, then revised twice before pre-production.
  4. Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

chic uv protection cycling hat production

Result

  • 900 pieces delivered inside the 8-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Pet Grooming Franchise launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

uv protection cycling hat finished

Planning a similar capsule?

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