Chic Uv Protection Cycling Hat in Tencel with Tonal Embroidery
Source:Uv Protection Cycling Hat /
Time:2026-09-30
Chic Uv Protection Cycling Hat in Tencel with Tonal Embroidery
A Uniform Supplier approached us to develop a chic uv protection cycling hat around a single idea: tonal embroidery, executed in tencel. The capsule was destined for Nigeria and needed chic finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
What we specified
| Product | Chic Uv Protection Cycling Hat |
|---|---|
| Client type | A Uniform Supplier |
| Market | Nigeria |
| Order volume | 120 pieces across 4 colourways |
| Base material | Tencel |
| Signature detail | Tonal Embroidery |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tencel was confirmed with lab dips and a hand-feel approval before grading.
- The uv protection cycling hat was prototyped on the fit model, then revised twice before pre-production.
- Tonal Embroidery was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 120 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Uniform Supplier launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
