Corduroy Shirt Customization Program for Manufacturing Plants with 3D Puff Embroidery
Corduroy Shirt Customization Program for Manufacturing Plants
This programme covers the full path from a corduroy shirt concept to repeatable bulk supply for manufacturing plants. The build starts from everyday-casual references — corduroy shirt in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most corduroy shirt buyers arrive with one of these problems: the fit drifted between sizes, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Corduroy Shirt |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | 3D Puff Embroidery |
| Fabric weight | 320-360 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 8 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | WRAP |
What you can customise
- Chenille Embroidery — quoted per position and per colour on Cotton Jersey.
- DTF Film Printing — quoted per position and per colour on Cotton Jersey.
- Pantone Color Matching — quoted per position and per colour on Cotton Jersey.
- Care Label — quoted per position and per colour on Cotton Jersey.
- Contrast Stitching — quoted per position and per colour on Cotton Jersey.
- Flat Embroidery — quoted per position and per colour on Cotton Jersey.
- Foil Printing — quoted per position and per colour on Cotton Jersey.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with 3d puff embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Corduroy Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your corduroy shirt programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
