Cardigan Customization Program for Aviation and Airlines with Custom Zip Puller
Cardigan Customization Program for Aviation and Airlines
This programme covers the full path from a cardigan concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — cardigan in brushed fleece — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most cardigan buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the previous supplier could not hold consistency on reorders. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Cardigan |
|---|---|
| Base fabric | Brushed Fleece |
| Decoration | Custom Zip Puller |
| Fabric weight | 320-360 gsm |
| Fit options | XS-3XL |
| Colour options | 8 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | BSCI |
What you can customise
- Ribbed Cuff and Hem — quoted per position and per colour on Brushed Fleece.
- Woven Label — quoted per position and per colour on Brushed Fleece.
- Heat Transfer Printing — quoted per position and per colour on Brushed Fleece.
- Rhinestone Application — quoted per position and per colour on Brushed Fleece.
- Flat Embroidery — quoted per position and per colour on Brushed Fleece.
- Enzyme Wash — quoted per position and per colour on Brushed Fleece.
- Embossing — quoted per position and per colour on Brushed Fleece.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Brushed Fleece-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with custom zip puller applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Cardigan reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your cardigan programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



