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Pajama Set Customization Program for Gyms and Fitness Studios with Flat Embroidery

Source:Solution / Time:2026-10-01

Pajama Set Customization Program for Gyms and Fitness Studios

This programme covers the full path from a pajama set concept to repeatable bulk supply for gyms and fitness studios. The build starts from everyday-casual references — pajama set in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.

Most pajama set buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or the previous supplier could not hold consistency on reorders. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Pajama Set for Gyms and Fitness Studios

Specification

ProductPajama Set
Base fabricWashed Denim
DecorationFlat Embroidery
Fabric weight240-280 gsm
Fit optionsXS-3XL
Colour options8 wash-stable shades
MOQ300 pieces per style per colour
Sampling7 working days, 4 days per revision
Bulk lead time25-50 days after approval
ComplianceBSCI

What you can customise

  • Bonding Construction — quoted per position and per colour on Washed Denim.
  • Chenille Embroidery — quoted per position and per colour on Washed Denim.
  • Seam Sealing — quoted per position and per colour on Washed Denim.
  • Glow-in-the-Dark Printing — quoted per position and per colour on Washed Denim.
  • Flocking — quoted per position and per colour on Washed Denim.
  • Debossing — quoted per position and per colour on Washed Denim.
  • Tie-Dye Wash — quoted per position and per colour on Washed Denim.

Pajama Set Flat Embroidery detail

How we produce it

  1. Tech pack review, fabric confirmation and lab dip approval
  2. Pattern, grading and a Washed Denim-spec prototype
  3. Fit sample and wearer test, then pre-production sign-off
  4. Bulk cutting with flat embroidery applied under controlled settings
  5. In-line inspection, final AQL 2.5 check and packing

Quality control

Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Pajama Set reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your pajama set programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.

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