Boardshort Customization Program for Gyms and Fitness Studios with DTG Digital Printing
Boardshort Customization Program for Gyms and Fitness Studios
This programme covers the full path from a boardshort concept to repeatable bulk supply for gyms and fitness studios. The build starts from everyday-casual references — boardshort in fleece-back cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most boardshort buyers arrive with one of these problems: the fit drifted between sizes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Boardshort |
|---|---|
| Base fabric | Fleece-Back Cotton |
| Decoration | DTG Digital Printing |
| Fabric weight | 160-180 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 6 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Padding and Wadding — quoted per position and per colour on Fleece-Back Cotton.
- Snow Wash — quoted per position and per colour on Fleece-Back Cotton.
- Distressed Finish — quoted per position and per colour on Fleece-Back Cotton.
- Pantone Color Matching — quoted per position and per colour on Fleece-Back Cotton.
- Pleating — quoted per position and per colour on Fleece-Back Cotton.
- Chenille Embroidery — quoted per position and per colour on Fleece-Back Cotton.
- DTG Digital Printing — quoted per position and per colour on Fleece-Back Cotton.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Fleece-Back Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with dtg digital printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Boardshort reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your boardshort programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
