Cargo Pant Customization Program for Aviation and Airlines with Yarn Dyeing
Cargo Pant Customization Program for Aviation and Airlines
This programme covers the full path from a cargo pant concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — cargo pant in brushed fleece — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most cargo pant buyers arrive with one of these problems: the fit drifted between sizes, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Cargo Pant |
|---|---|
| Base fabric | Brushed Fleece |
| Decoration | Yarn Dyeing |
| Fabric weight | 160-180 gsm |
| Fit options | Custom grading |
| Colour options | 6 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | WRAP |
What you can customise
- Pleating — quoted per position and per colour on Brushed Fleece.
- Rhinestone Application — quoted per position and per colour on Brushed Fleece.
- Dye-Sublimation Printing — quoted per position and per colour on Brushed Fleece.
- Laser Cutting — quoted per position and per colour on Brushed Fleece.
- Glow-in-the-Dark Printing — quoted per position and per colour on Brushed Fleece.
- Chenille Embroidery — quoted per position and per colour on Brushed Fleece.
- Ultrasonic Welding — quoted per position and per colour on Brushed Fleece.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Brushed Fleece-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Cargo Pant reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your cargo pant programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
