Playsuit Customization Program for Manufacturing Plants with Quilting
Playsuit Customization Program for Manufacturing Plants
This programme covers the full path from a playsuit concept to repeatable bulk supply for manufacturing plants. The build starts from everyday-casual references — playsuit in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most playsuit buyers arrive with one of these problems: colour faded after a few washes, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Playsuit |
|---|---|
| Base fabric | Corduroy |
| Decoration | Quilting |
| Fabric weight | 320-360 gsm |
| Fit options | Custom grading |
| Colour options | 16 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 30-40 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Hangtag and Packaging — quoted per position and per colour on Corduroy.
- Stone Wash — quoted per position and per colour on Corduroy.
- Yarn Dyeing — quoted per position and per colour on Corduroy.
- Piping and Binding — quoted per position and per colour on Corduroy.
- Ruching — quoted per position and per colour on Corduroy.
- Reflective Printing — quoted per position and per colour on Corduroy.
- Foil Printing — quoted per position and per colour on Corduroy.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with quilting applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Playsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your playsuit programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
