Custom Bunting Bag in Tencel Lyocell with Chain Stitch Embroidery

Custom Bunting Bag — Tencel Lyocell with Chain Stitch Embroidery

We build bunting bag programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chain stitch embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Chenille Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Screen Printing — available on Tencel Lyocell, quoted per position and per colour.
• Hangtag and Packaging — available on Tencel Lyocell, quoted per position and per colour.
• Reflective Printing — available on Tencel Lyocell, quoted per position and per colour.
• Woven Label — available on Tencel Lyocell, quoted per position and per colour.
• Care Label — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chain stitch embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Ski and Snowboard Resorts — bunting bag uniforms, staff wear or resale programmes
• Religious and Community — bunting bag uniforms, staff wear or resale programmes
• Running and Marathon Events — bunting bag uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — bunting bag uniforms, staff wear or resale programmes
• Government and Municipal — bunting bag uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bunting bag batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your bunting bag programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.