Custom Pajama Set in Mulberry Silk with Dye-Sublimation Printing

Custom Pajama Set — Mulberry Silk with Dye-Sublimation Printing

We build pajama set programmes from a tech pack or a physical reference sample. This Mulberry Silk version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pleating — available on Mulberry Silk, quoted per position and per colour.
• Beading and Embroidery — available on Mulberry Silk, quoted per position and per colour.
• Piece Dyeing — available on Mulberry Silk, quoted per position and per colour.
• Dye-Sublimation Printing — available on Mulberry Silk, quoted per position and per colour.
• Acid Wash — available on Mulberry Silk, quoted per position and per colour.
• Ultrasonic Welding — available on Mulberry Silk, quoted per position and per colour.
• Sequin Work — available on Mulberry Silk, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mulberry Silk-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — pajama set uniforms, staff wear or resale programmes
• Boutique and Independent Labels — pajama set uniforms, staff wear or resale programmes
• Restaurants and Cafes — pajama set uniforms, staff wear or resale programmes
• Healthcare and Hospitals — pajama set uniforms, staff wear or resale programmes
• Dance and Ballet Schools — pajama set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so pajama set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your pajama set programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.