Custom Pajama Set in Taffeta with 3D Puff Embroidery

Custom Pajama Set — Taffeta with 3D Puff Embroidery

We build pajama set programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Smocking — available on Taffeta, quoted per position and per colour.
• Acid Wash — available on Taffeta, quoted per position and per colour.
• Bonding Construction — available on Taffeta, quoted per position and per colour.
• Laser Engraving — available on Taffeta, quoted per position and per colour.
• Ultrasonic Welding — available on Taffeta, quoted per position and per colour.
• Beading and Embroidery — available on Taffeta, quoted per position and per colour.
• Ruching — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Promotional Marketing — pajama set uniforms, staff wear or resale programmes
• Cycling and Triathlon — pajama set uniforms, staff wear or resale programmes
• Construction Sites — pajama set uniforms, staff wear or resale programmes
• Wedding and Bridal — pajama set uniforms, staff wear or resale programmes
• Surf and Swim Brands — pajama set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so pajama set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your pajama set programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.