Custom Pajama Set — Mohair with Piece Dyeing
We build pajama set programmes from a tech pack or a physical reference sample. This Mohair version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Pajama Set |
|---|---|
| Base fabric | Mohair |
| Decoration / finish | Piece Dyeing |
| Fabric weight | 180-200 gsm |
| Size range | 2-12Y kids |
| Colour options | 24 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 30-35 days after approval |
| Compliance | WRAP |
What you can customise
- Distressed Finish — available on Mohair, quoted per position and per colour.
- Seam Sealing — available on Mohair, quoted per position and per colour.
- Sequin Work — available on Mohair, quoted per position and per colour.
- Tonal Embroidery — available on Mohair, quoted per position and per colour.
- Foil Printing — available on Mohair, quoted per position and per colour.
- Ultrasonic Welding — available on Mohair, quoted per position and per colour.
- Placement Printing — available on Mohair, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Mohair-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with piece dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Veterinary Clinics — pajama set uniforms, staff wear or resale programmes
- Yoga and Pilates Studios — pajama set uniforms, staff wear or resale programmes
- Gyms and Fitness Studios — pajama set uniforms, staff wear or resale programmes
- Banking and Finance — pajama set uniforms, staff wear or resale programmes
- Spas and Salons — pajama set uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so pajama set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your pajama set programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
