Custom Baseball Cap in Quick-Dry Polyester with Bonding Construction

Custom Baseball Cap — Quick-Dry Polyester with Bonding Construction

We build baseball cap programmes from a tech pack or a physical reference sample. This Quick-Dry Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Quick-Dry Polyester, quoted per position and per colour.
• Shirring — available on Quick-Dry Polyester, quoted per position and per colour.
• All-Over Sublimation — available on Quick-Dry Polyester, quoted per position and per colour.
• Satin Printed Label — available on Quick-Dry Polyester, quoted per position and per colour.
• Custom Drawcord — available on Quick-Dry Polyester, quoted per position and per colour.
• Padding and Wadding — available on Quick-Dry Polyester, quoted per position and per colour.
• Heat Transfer Printing — available on Quick-Dry Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Quick-Dry Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Surf and Swim Brands — baseball cap uniforms, staff wear or resale programmes
• Electronics Assembly — baseball cap uniforms, staff wear or resale programmes
• Aviation and Airlines — baseball cap uniforms, staff wear or resale programmes
• Boutique and Independent Labels — baseball cap uniforms, staff wear or resale programmes
• Real Estate Agencies — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your baseball cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.