Custom Baseball Cap in Wool Blend with Applique Embroidery

Custom Baseball Cap — Wool Blend with Applique Embroidery

We build baseball cap programmes from a tech pack or a physical reference sample. This Wool Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Wool Blend, quoted per position and per colour.
• Custom Zip Puller — available on Wool Blend, quoted per position and per colour.
• Custom Button — available on Wool Blend, quoted per position and per colour.
• Laser Cutting — available on Wool Blend, quoted per position and per colour.
• Flat Embroidery — available on Wool Blend, quoted per position and per colour.
• Padding and Wadding — available on Wool Blend, quoted per position and per colour.
• Laser Engraving — available on Wool Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Wool Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with applique embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Banking and Finance — baseball cap uniforms, staff wear or resale programmes
• Warehousing and Logistics — baseball cap uniforms, staff wear or resale programmes
• Schools and School Districts — baseball cap uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — baseball cap uniforms, staff wear or resale programmes
• Wedding and Bridal — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your baseball cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.