Custom Baseball Cap in Elastane Blend with Bonding Construction

Custom Baseball Cap — Elastane Blend with Bonding Construction

We build baseball cap programmes from a tech pack or a physical reference sample. This Elastane Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Hangtag and Packaging — available on Elastane Blend, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Elastane Blend, quoted per position and per colour.
• Rhinestone Application — available on Elastane Blend, quoted per position and per colour.
• Ultrasonic Welding — available on Elastane Blend, quoted per position and per colour.
• Custom Drawcord — available on Elastane Blend, quoted per position and per colour.
• Foil Printing — available on Elastane Blend, quoted per position and per colour.
• Applique Embroidery — available on Elastane Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Elastane Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Hospitality and Hotels — baseball cap uniforms, staff wear or resale programmes
• Food Processing — baseball cap uniforms, staff wear or resale programmes
• Schools and School Districts — baseball cap uniforms, staff wear or resale programmes
• Sports Teams and Clubs — baseball cap uniforms, staff wear or resale programmes
• Automotive Dealerships — baseball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your baseball cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.